We are looking for a hands‑on Drone Pilot (m/f/d) to design drone components, produce them with 3D printing and assemble complete UAV systems. You will work at the interface of mechanics, electronics and production, taking parts from CAD model to flight-ready hardware.
- Location: Achern, on-site in between Karlsruhe and Offenburg
- Employment type: Full-time, permanent
- Start date: As soon as possible
Key responsibilities
- Act as remote pilot for test and acceptance flights, including flight planning, pre-flight checks and flight logs, in compliance with EU drone regulations
- Design and optimise drone components (frames, mounts, housings, brackets, payload adapters) in 3D CAD
- Produce prototypes and small series by 3D printing (FDM/SLA), including material selection, slicing, printer setup and post‑processing
- Assemble mechanical and electrical drone components: motors, ESCs, flight controllers, GNSS, sensors, cameras, batteries and wiring harnesses
- Solder, crimp and route cables; integrate and wire electronic subsystems
- Configure and test assembled systems (bench tests, functional and pre‑flight checks)
- Find and fix mechanical and electrical faults; carry out maintenance and repairs
- Create technical documentation: drawings, parts lists (BOMs), assembly instructions and test reports
- Work closely with engineering and operations to improve designs for weight, robustness and manufacturability
Required qualifications
- Completed vocational training as a Mechatronics Technician, or a comparable technical qualification (e.g. electronics technician, industrial mechanic)
- Practical experience with 3D CAD software (e.g. SolidWorks, Fusion 360, Inventor, Creo or similar)
- Practical experience with additive manufacturing: printer operation, slicing software, common materials (PLA, PETG, ABS/ASA, nylon, CF‑reinforced filaments, resins)
- Solid skills in assembling mechanical and electrical components, including soldering and cable assembly
- Ability to read technical drawings, wiring diagrams and datasheets
- Basic understanding of electronics, power supply and battery technology (LiPo/Li‑ion)
- Careful, structured way of working and a strong sense of quality
- Good English skills; German is an advantage
Nice to have
- Interest in drones and UAV technology, ideally with your own flight experience (FPV, multicopter or fixed‑wing)
- EU drone pilot certificate (A1/A3 or A2 CofC) or willingness to obtain it
- Experience with flight controller firmware and ground‑station software (e.g. ArduPilot, PX4, Betaflight, Mission Planner, QGroundControl)
- Knowledge of lightweight design and composite materials
- Driving licence (class B)
What we offer
- Varied, hands‑on work in a fast‑growing technology field
- Room to bring in your own ideas, from design through to flight testing
- A modern workplace with current 3D printers and tools
- A small, motivated team with short decision paths
- Training opportunities, e.g. drone pilot certification
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